Laminated Glass Processing Line Glass Washing and Drying Machines Edge Grinding Machine

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GLASS MANUFACTURER MAIN PRODUCT                                  
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Laminated Glass Processing Line

Technical characteristics
1.    The production line adopts PLC centralized control, touch screen display operation. Program design is reasonable, a high degree of automation, simple operation.The associated speed of each section has good articulated,smooth running,accuracy and good synchronism.
2.       Washing and drying machine is key equipment of the whole line.According to the thickness of glass, the device can adjust automatically the upper rubber roller,brush roller,air knife and so on lift;with digital display.The upper part can lift integrally to 400mm,easy to clean and maintain.Brush rollers are drived separately by upper and lower a motor,the upper brush roller decorates two hard brushs lifting cylinder and a piece of soft brush,which can clean hard LOW-E glass and coated glass, no damage to the coating surface. Equipped with two pairs of stainless steel air knives ,fans set up muffle cotton and inlet filter with large air volume,less noise,good drying effect.
3.       Laminator room is equipped with close piece platform,lifting universal wheel frame,position cylinders,film paver machine and scissor suction hanger;convenient to operate pieces and large piece of laminator. Positioning laminator will be automatically transferred to the front of laminated roller in a high-speed via transition conveying section,then automatically change speed to run the same speed as laminated roller squeezer, which can soon make room for laminator of next glass.
4.       The structure of laminated roller squeezer is reasonable, easy to operation. The main transmission adopts frequency control,gear transmission.Using quartz febrile tube to heat,the machine running is stable and reliable, centralized control by laminator room.Large pressure roller gap adjustment adopts encoder control, displayer displays gap between large pressure roller,operation is simple and intuitive.
Components
1.       Glass washing and drying machine
2.       Take slice and laminator positioning machine
3.       Walking sucker hanger
4.       Transition conveyor
5.       PVB film frame and walk bridge
6.       Laminated Roller squeezer
7.       Autoclave
Mainly used in producing ordinary safety laminated glass,bullet-proof laminated glass;product qualityconforms to China’s standard GB9962-98.
Buyer own purchasing equipment:close piece room、dehumidifier and air-conditioning and so on.
Technical parameters
1.       Max. Processing glass size:6000mm×2500mm
2.       Min. Processing glass size:400mm×400mm
3.       Processing laminated glass thickness: 6-80mm
4.       Total length: 26800mm
5.       Power source: AC380V   50 HZ
6.       Total power:138.63 KW(without autoclave power)

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Autoclave

Technical characteristics
1、Infrared heating
2、Unforced air circulation system with no fan
3、Installed power is 50% less than existing autoclave
4、Energy-saving 30-40%
5、Open-shut device of the autoclave door is solid ,easy to adjust
6、Simple operation with PLC controls
7、Turnkey installation
Main Material Used
Autoclave gate and body: 16MnR
heater: Gold-plated mid-wave infrared tube
Sealing system: rubber sealing ring.
thermal insulation material: Salty cotton and kapok and aluminum silicate
chiller: Seamless steel pipe finned tube entire volumetric heat melt galvanization

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Glass Washing and Drying Machines

Washing and Drying Machines

 Glass washing and drying machine is used for cleaning and air-drying of flat glass panels. There are various types available for float glass , coating glass and low-e glass with thickness ranging from 1mm to 50mm and the width ranging up to 3250mm. Washing and drying sections can be elevated or lowered as a whole with digital display. Customized machines are available.

 Characteristics:
1. Loading section equipped with stainless steel water tank and spraying device.
2. Easy Operation and Maintenance: Top frame supported by high strength screw can be elevated by 400mm as a whole for convenient cleaning and maintenance.
3. Drying section: Blower packed with muffle cotton can largely minimize the noise. The air filter screen fixed across the entrance of blower can reduce dust during the drying process and is easy to remove for cleaning. Air blade can dry glass panel in a short time with high speed cold air without heating. Pressing roller is used for top oblique air blade to ensure smooth transmission of small glass panels.
4. Conveyor device: Bevel gear is adopted for steady and synchronous transmission.
5. Water circulation system: Water sprayed out to the brushes will return to the tank and be reused by circumfluence thus save water consumption. 
6. Control system: all function buttons are separated and clearly marked on the control panel. Conveyor device uses transducer to adjust the transmission speed. Glass thickness and transmission speed will be showed on the digital display.

 Series Model

Double Edge Grinding Machine MB2500B-20
Double Edge Grinding Machine MB2500B-20 altogether has 20 grinding heads (10 heads in each side). In each side, there are 3 heads for straight line grinding, 4 heads for chamfering and the other 3 heads for straight line polishing. In order to meet the stricter requirements of polishing quality and processing speed, this type has greatly improved its design and structure by widely assimilating the foreign glass grinding technology. It also adopts high-precision linear guide rail with Taiwan ball bearing screws to make sure precise grinding and stable operation. The control system uses SIEMENS PLC with man-machine interface by touch screen. Conveyor device uses transducer to adjust the transmission speed.

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Heat Soak Furnace

Why tempered glass break?
Tempered glass could have spontaneous breakage without receiving any external force, which is the nature of tempered glass. The reason comes from nickel sulfide inside the glass. Nickel sulfide is α~Nis in high temperature during the heating section. When cooled rapidly, α~Nis can not change correspondingly to β~Nis of low temperature. The morphic transformation will last for ten of years which lead to spontaneous breakage.
What is Heat Soaking?

 Heat Soaking is a destructive process in which a pane of tempered glass is subjected to temperatures up to 280° C for several hours over a specific temperature gradient to induce fracture. This test insures that if there is probability of breakage then the infected panes break inside the furnace at the factory itself. Up to 95 % Nis infested panes are usually destroyed inside the heat soak chamber at the factory premises and hence reduce the chances of onsite breakages. The machine is characteristic of computer in-process monitoring and controlling, multi curve display, data storage, record check and curve printing. Extended functions like low temperature frit drying and pre-pressing of bending lamination glass. Customized machines are available.

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RW28 Continuous Thermal Bending Furnace

RW28 Continuous Thermal Bending Furnace
Features:
1.     Produce automatically and continuously, PLC programmed control.
2.     High production capacity with high yield.
3.     Able to produce continuously in multi-room (according to customer’s request 1 pair of glass is produced in 45 seconds).
Technical parameters

Glass Air Separator

Glass Air Separator
Glass Air Separator is designed to separate the glass panes after cutting. This machine has fine flatness. The air-float force is strong enough by the support of longitudinal and widthwise cylinders. The whole separator can work with automatic cutting line or as an independent section.
Series Model

Telescopic Sucker Lifter XP1000FZA

It is mainly used for installation of glass in the construction site and transfer of glass in the workshop. Sucker Lifter can revolve 360C manually and revolve 90C by electric control. With a remote control button box for ensuring A flexible operation, it is an ideal glass handling tool. The sucker size and max. glass handling weight can be designed according to special requirement of customers.

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GLASS MANUFACTURER PRODUCT LIST
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Laminated Glass Processing Line
Glass Washing and Drying Machines
Edge Grinding Machine
Heat Soak Furnace
Continuous Thermal Bending Furnace
Glass Air Separator
Vacuum glass Lifter

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GLASS MANUFACTURER CONTACT INFO
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SHENZHEN HUACAI GLASS MACHINERY CO.,LTD

Add: Hongjie Industrial Zone, Shangcun, Gong Ming Town, Guangming District, Shenzhen City, 518106, China
Tel: +86-755-23425255
Fax: +86-755-81739485
Contact: Lily Mai (Overseas Manager)
E-mail: szenglish@huacai-glass.com
Website: www.huacai-glass.com

If you are looking for any glass products in China, or need any help of glass(specially laminated glass, smart glass) in China, just send an email to [ hello@helloglass.com ] , and you will get the answers of what you need in 24 hours. To learn more, please go to www.HelloGlass.com .

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GLASS MANUFACTURER COMPANY PROFILE
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SHENZHEN HUACAI GLASS MACHINERY CO., LTD. is a specialist in manufacturing glass deep-processing equipments, with a perfect integration of R&D, production, installation and after sales services. Thanks to its professionalism, strong technical support and rich managerial experience, HC Machinery grows rapidly in its field.
By absorbing state-of-the-art technologies both at home and abroad, HC Machinery has succeeded in developing and producing deep-processing equipments like Washing & Drying Machines, Laminated Glass Production Line, Vacuum Laminating Machines, Continuous Thermal Bending Furnace, Vacuum Pre-pressing Machine, Corners Grinding Machines, Heat Soak Furnace Series, Automatic Loading Machine, Glass Air Separator, Sucker Lifter, Hydraulic Tilting Table, Drilling Machine and etc.
HC Machinery’s persistent mission is to provide customers with best products and best service and seek a way of mutual beneficiary. We are struggling to make every improvement of production and of management. For a world’s top brand, HC Machinery never stops!

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